Smart Manufacturing

Factory Floor to Front Office

We bring Industry 4.0 to life with IoT, predictive analytics, and systems integration that boost throughput and cut downtime.

Smart factory machinery diagnostics

Trusted by Industrial Organizations Focussed on Connected Automation

Auto Assembly Plants Chemical Manufacturers Industrial Parts Brands Electronics Fabricators Supply Infrastructure Firms
Challenges

Unlocking Trapped Machine Data

Unplanned downtime, quality escapes, and disconnected plant systems drain millions from manufacturing operations every year. The data to fix it already exists — it's just trapped in silos.

By connecting factory equipment and sensors to AWS/Azure IoT hubs, we deliver live dashboard analytics and predictive AI engines that alert operators to failure risk before lines stop.

Connected manufacturing analytics monitor

Unplanned Downtime

Avoid line stops with real-time health alerts.

Quality Variances

Catch defect patterns early with automated anomaly sensors.

Cyber-Physical Security

Secure plant networks and protect proprietary code.

Siloed Systems

Connect ERP, MES, and SCADA databases into a single view.

Solutions We Deliver

Custom Smart Factory Software Solutions

We engineer IoT databases, predictive maintenance dashboards, and custom MES-to-ERP integrations.

Our industrial solutions leverage streaming telemetry pipelines, offline support features, and responsive interfaces to maximize throughput and safety.

Industrial IoT dashboard interfaces

Industrial IoT Hubs

Ingest and organize sensor telemetry from hundreds of factory machines.

Predictive Maintenance

Use AI engines to alert operations to wear-and-tear risks before outages.

Operator Mobile Apps

Equip plant staff with real-time alert apps and digital checklists.

Quality Inspection AI

Deploy computer vision engines to scan and flag assembly anomalies.

Supply & Inventory Sync

Connect warehouse levels to parts usage, automating orders.

ERP/MES Integrations

Unify factory floor operations with front-office business reports.

Why Choose Us

Rugged Engineering Built for Industrial Realities

  • Industry 4.0 Standards – Expertise in OPC UA, Modbus, MQTT, and IoT protocols.
  • Security First Network Design – Protect operational technologies from external threats.
  • Real-Time Telemetry Data – High-throughput pipelines that process logs in milliseconds.
  • Long-Term Architecture Support – Scalable solutions designed to outlast hardware lifecycles.
Industrial IT technicians reviewing network logs
Capabilities

Our Industrial Capabilities

Core technologies we configure for your manufacturing plants.

IoT Ingestion Hubs

Organize streaming device telemetry.

Predictive AI Model

Alert staff to maintenance needs.

Field Operator Apps

Rugged, offline-first mobile tools.

MES to ERP Sync

Connect production logs live.

Computer Vision QA

Scan parts for defect patterns.

OEE Tracking Views

Stream plant efficiency metrics.

Plant Cyber-Security

Secure legacy hardware lines.

Inventory Automation

Trigger parts orders automatically.

Our Methodology

Delivering Automated Plant Integrations

  1. Discovery

    Evaluate plant machinery, communication channels, and telemetry needs.

  2. Planning

    Design cloud IoT architecture and outline security policies.

  3. Design

    Create intuitive dashboards for plant managers and field engineers.

  4. Development

    Connect sensor outputs and construct predictive AI models.

  5. Testing

    Verify data routing, offline recovery, and alert latency.

  6. Launch & Support

    Activate telemetry dashboards and support operations.

Technology Stack

Connected Industrial Technologies

Python Go C++ AWS IoT Core Azure IoT Hub Docker Kubernetes Apache Kafka Power BI PostgreSQL InfluxDB Grafana Telemetry
Case Studies

Success Stories on the Factory Floor

  • Predictive Maintenance AI – Built streaming sensor analysis engines, reducing unplanned downtime by 28%.
  • OEE Analytics Deployment – Unified SCADA data fields, increasing factory line throughput by 15%.
  • Inventory Integration Hub – Connected parts consumption with warehouse ERPs, saving thousands annually.
View All Case Studies
Factory operations managers checking OEE stats
Reviews

What Industrial Leaders Say

"The predictive maintenance algorithms built by Sateri have saved our assembly lines from three major outages in the first year alone."

Jonathan Mercer
Jonathan Mercer VP of Operations, TechManufacturing

"Unifying our MES logs with our SAP business layers has given us total visibility into parts production costs and timelines."

Sofia Patel
Sofia Patel IT Director, Global Fabricators

"Their secure field app allowed our line operators to report sensor anomalies instantly, reducing repair cycles by 35%."

Marcus Vance
Marcus Vance Operations Manager, AutoParts Corp.
FAQ

Frequently Asked Questions

Do your IoT systems support legacy plant hardware?

Yes. We build gateways and integrate adapters that read output protocols from older PLCs and SCADA networks.

How do you protect industrial networks from online threats?

We segregate operational networks from corporate IT, enforce TLS encryption, and secure device credentials using hardware trust modules.

Can your field operator applications work offline?

Yes. We design our mobile field portals to cache data locally and sync with cloud databases once network connectivity is restored.

Ready to Accelerate Factory Automation?

Let's build smart IoT engines, predictive alerts, and systems integrations that protect margins and increase plant efficiency.